Files
ha-xiaoxiang-bms/custom_components/xiaoxiang_bms/bluetooth_handler.py
T
Jannis af608792da Fix dirty client state after failed BLE connection
Previously a failed connect() / start_notify() left self._client pointing
at a broken BleakClient. On the next poll is_connected returned False but
the stale object caused confusing errors. Now the client is only assigned
after both steps succeed; on any exception we try a clean disconnect and
reset to None so the next attempt starts completely fresh.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-11 20:02:31 +02:00

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"""BLE GATT communication handler for the Xiaoxiang Smart BMS."""
from __future__ import annotations
import asyncio
import logging
import struct
from bleak import BleakClient, BleakError
from bleak.backends.device import BLEDevice
from .const import (
FRAME_END,
FRAME_START,
RX_CHAR_UUID,
TX_CHAR_UUID,
)
_LOGGER = logging.getLogger(__name__)
# Full frame layout:
# [0xDD] [CMD] [STATUS] [PAYLOAD_LEN] [PAYLOAD...] [CHK_HI] [CHK_LO] [0x77]
# Header = 4 bytes, trailer = 3 bytes (checksum × 2 + end marker)
_HEADER_LEN = 4
_TRAILER_LEN = 3
class BmsBluetoothHandler:
"""Manages BLE connection and protocol framing for a Xiaoxiang BMS device."""
def __init__(self, address: str) -> None:
self._address = address
self._client: BleakClient | None = None
self._buffer = bytearray()
self._response_event = asyncio.Event()
self._response_data: bytes | None = None
self._lock = asyncio.Lock()
# ------------------------------------------------------------------
# Connection management
# ------------------------------------------------------------------
@property
def is_connected(self) -> bool:
return self._client is not None and self._client.is_connected
async def connect(self, ble_device: BLEDevice) -> None:
"""Open BLE connection and start notifications.
Accepts a BLEDevice resolved by HA's Bluetooth subsystem so that
ESPHome BLE proxies are used transparently alongside local adapters.
"""
if self.is_connected:
return
_LOGGER.debug("Connecting to BMS at %s (via %s)", self._address, ble_device.name)
client = BleakClient(
ble_device,
disconnected_callback=self._on_disconnect,
)
try:
await client.connect()
await client.start_notify(RX_CHAR_UUID, self._on_notify)
except Exception:
# Ensure a failed connect never leaves a broken client behind —
# next poll will start fresh
try:
await client.disconnect()
except Exception:
pass
self._client = None
raise
# Give the BMS a moment to register the notification subscription
# before we start sending commands — avoids dropped first response
self._client = client
await asyncio.sleep(0.5)
_LOGGER.debug("Connected to BMS at %s", self._address)
async def disconnect(self) -> None:
"""Close the BLE connection cleanly."""
if self._client:
try:
await self._client.disconnect()
except Exception:
pass
self._client = None
def _on_disconnect(self, _client: BleakClient) -> None:
_LOGGER.debug("BMS at %s disconnected", self._address)
self._client = None
# ------------------------------------------------------------------
# Frame reception
# ------------------------------------------------------------------
def _on_notify(self, _char, data: bytearray) -> None:
"""Accumulate BLE notification chunks into complete protocol frames.
BLE max payload is 20 bytes (default MTU), so a single BMS frame
(up to ~50 bytes for 16 cells) arrives across several notifications.
We buffer until we can calculate and verify the expected frame length.
"""
self._buffer.extend(data)
# Discard leading garbage until we see a frame start byte
while self._buffer and self._buffer[0] != FRAME_START:
self._buffer.pop(0)
# Need at least the 4-byte header to know payload length
if len(self._buffer) < _HEADER_LEN:
return
payload_len = self._buffer[3]
expected_total = _HEADER_LEN + payload_len + _TRAILER_LEN
if len(self._buffer) < expected_total:
return # still waiting for more chunks
frame = bytes(self._buffer[:expected_total])
del self._buffer[:expected_total]
if frame[-1] != FRAME_END:
_LOGGER.warning("BMS frame missing end marker, discarding: %s", frame.hex())
return
if frame[2] != 0x00:
_LOGGER.warning("BMS returned error status 0x%02X for cmd 0x%02X",
frame[2], frame[1])
return
_LOGGER.debug("BMS frame received (cmd=0x%02X, len=%d)", frame[1], payload_len)
self._response_data = frame
self._response_event.set()
# ------------------------------------------------------------------
# Request / response
# ------------------------------------------------------------------
async def request(
self,
command: bytes,
timeout: float = 5.0,
retries: int = 3,
) -> bytes | None:
"""Send a command frame and wait for the corresponding response frame.
Retries up to `retries` times with a short pause between attempts to
handle occasional BLE packet loss or a slow BMS response.
Tries Write With Response first; if that raises a GATT error the BMS
likely only supports Write Without Response, so we fall back silently.
"""
async with self._lock:
for attempt in range(1, retries + 1):
self._response_event.clear()
self._response_data = None
try:
await self._client.write_gatt_char(
TX_CHAR_UUID, command, response=True
)
except BleakError:
# Characteristic may not support Write With Response — try without
try:
await self._client.write_gatt_char(
TX_CHAR_UUID, command, response=False
)
except BleakError as exc:
_LOGGER.error("BLE write failed (attempt %d/%d): %s",
attempt, retries, exc)
if attempt < retries:
await asyncio.sleep(0.5)
continue
try:
await asyncio.wait_for(self._response_event.wait(), timeout)
return self._response_data
except asyncio.TimeoutError:
_LOGGER.warning(
"BMS response timeout (cmd=0x%s, attempt %d/%d)",
command.hex(), attempt, retries,
)
if attempt < retries:
await asyncio.sleep(0.5)
return None
# ------------------------------------------------------------------
# Frame parsers
# ------------------------------------------------------------------
@staticmethod
def parse_general_info(frame: bytes) -> dict:
"""Parse a 0x03 general info response frame.
Payload byte offsets (frame[4] is payload[0]):
0-1 Total voltage uint16 BE ÷100 → V
2-3 Current int16 BE ÷100 → A (positive = charging, negative = discharging)
4-5 Residual capacity uint16 BE ÷100 → Ah
6-7 Nominal capacity uint16 BE ÷100 → Ah
8-9 Cycle count uint16 BE
10-11 Production date (ignored)
12-15 Balance status (ignored)
16-17 Protection status (ignored)
18 Software version (ignored)
19 State of charge uint8 %
20 MOS status uint8
21 Cell count uint8
22 Temp probe count uint8
23+ Temperatures uint16 BE each (raw 2731) ÷ 10 → °C
"""
p = frame[_HEADER_LEN:-_TRAILER_LEN]
temp_count = p[22]
temperatures: list[float] = []
for i in range(temp_count):
raw = struct.unpack_from(">H", p, 23 + i * 2)[0]
temperatures.append(round((raw - 2731) / 10.0, 1))
balance = struct.unpack_from(">H", p, 12)[0] | struct.unpack_from(">H", p, 14)[0]
prot = struct.unpack_from(">H", p, 16)[0]
mos = p[20]
return {
"voltage": round(struct.unpack_from(">H", p, 0)[0] / 100.0, 2),
"current": round(struct.unpack_from(">h", p, 2)[0] / 100.0, 2),
"residual_capacity": round(struct.unpack_from(">H", p, 4)[0] / 100.0, 2),
"nominal_capacity": round(struct.unpack_from(">H", p, 6)[0] / 100.0, 2),
"cycle_count": struct.unpack_from(">H", p, 8)[0],
"state_of_charge": p[19],
"cell_count": p[21],
"temperatures": temperatures,
# MOS status
"mos_charge_enabled": bool(mos & 0x01),
"mos_discharge_enabled": bool(mos & 0x02),
# Cell balancing (any cell currently balancing)
"balance_active": balance != 0,
# Protection flags (bit per event, True = protection triggered)
"prot_cell_overvolt": bool(prot & (1 << 0)),
"prot_cell_undervolt": bool(prot & (1 << 1)),
"prot_pack_overvolt": bool(prot & (1 << 2)),
"prot_pack_undervolt": bool(prot & (1 << 3)),
"prot_charge_overtemp": bool(prot & (1 << 4)),
"prot_charge_undertemp": bool(prot & (1 << 5)),
"prot_discharge_overtemp": bool(prot & (1 << 6)),
"prot_discharge_undertemp": bool(prot & (1 << 7)),
"prot_charge_overcurrent": bool(prot & (1 << 8)),
"prot_discharge_overcurrent": bool(prot & (1 << 9)),
"prot_short_circuit": bool(prot & (1 << 10)),
"prot_frontend_ic_error": bool(prot & (1 << 11)),
"prot_software_lock": bool(prot & (1 << 12)),
}
@staticmethod
def parse_version(frame: bytes) -> str:
"""Parse a 0x05 hardware version response frame into an ASCII string."""
p = frame[_HEADER_LEN:-_TRAILER_LEN]
return p.decode("ascii", errors="replace").strip("\x00").strip()
@staticmethod
def parse_cell_info(frame: bytes) -> dict:
"""Parse a 0x04 cell voltage response frame.
Per spec: frame[3] (the header length byte) = cell_count × 2.
The payload contains ONLY the voltage bytes — no count byte.
0+ Cell voltages uint16 BE each unit mV ÷1000 → V
"""
count = frame[3] // 2 # header length byte = N_cells × 2
p = frame[_HEADER_LEN:-_TRAILER_LEN]
voltages: list[float] = []
for i in range(count):
raw = struct.unpack_from(">H", p, i * 2)[0]
voltages.append(round(raw / 1000.0, 3))
return {"cell_voltages": voltages}